Delta-L PCB Loss Measurement Metrology

Intel's Delta-L methodology for printed circuit board (PCB) characterization is a technique for accurately measuring the loss per unit length of high-speed signal traces

Key Principles
The Delta-L method involves a comparative measurement approach.

  • Test Coupons: The methodology uses test coupons, which are small sections of a PCB with transmission lines (traces) of different, known lengths (e.g., a 2-inch trace and a 5-inch trace).
  • Differential Measurement: A vector network analyzer (VNA) or similar equipment is used to measure the S-parameters of each trace. The measurements will include the loss from the trace itself, as well as the parasitic losses from the test setup (probes, vias, etc.).
  • Subtraction & Division: By subtracting the measurement data of the shorter trace from the longer one, the effects of the test fixtures are mathematically "de-embedded" or removed. The remaining difference in loss is then divided by the difference in trace length, providing the true, per-unit-length loss of the PCB material and trace geometry.

Benefits
This methodology offers several advantages for PCB characterization:

  • Efficiency: It's a straightforward and cost-effective way to get accurate loss measurements without requiring complex or time-consuming calibration standards like TRL (Thru-Reflect-Line).
  • Material Validation: It allows for the accurate characterization of PCB material properties, such as the dielectric constant (Dk) and dissipation factor (Df), which are critical for predicting high-speed signal performance.
  • Manufacturing Control: Manufacturers can use it to monitor process variations and ensure that the final product meets the design's electrical requirements.
  • De-embedding: The method is an effective way to perform de-embedding, which is the process of removing unwanted fixture effects from a measurement.

Handheld Delta-L Probes

TP250 Precision Positioner in action

Key factors to consider while selecting a Delta-L probe:

  • Bandwidth: The probe's bandwidth must be sufficient to accurately measure the frequencies of interest.
  • Pitch: The probe pitch must match the pad geometry on your PCB test coupon. Delta-L 4.0, for instance, often specifies a 0.5 mm pitch for the probe pads.
  • Physical Robustness: In a manufacturing or lab environment, probes are subject to a lot of use. A good Delta-L probe should be robust and durable to ensure consistent performance over a large number of connections.
  • Repeatability: The probe's ability to consistently make the same electrical contact is paramount. Poor repeatability is a major source of measurement uncertainty in Delta-L.
  • Insertion Loss: The probe itself will have some insertion loss, which can affect the raw measurement. A probe with low and well-characterized loss helps ensure the highest quality data for the de-embedding algorithm.
TP250 Precision Positioner in action

PacketMicro Handheld Delta-L Probes

Delta-L Guide Pin
PART NO.
BW (GHz)
Type
PROBE PITCH
DP-GSSG-651505DL
65 GHz
GSSG
0.5 mm / 20 mil
DP-SS-401505DL
40 GHz
SS
0.5 mm / 20 mil
DP-SS-201510DL
20 GHz
SS
1.0 mm / 40 mil
SP-GR-301505
40 GHz
SG
0.5 mm / 20 mil
SP-GR-181510
40 GHz
SG
1.0 mm / 40 mil

Repeatability: Insertion Loss (10 IN, 2 IN), σ < 0.005

TP250 Precision Positioner in action

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About PacketMicro

PacketMicro, headquartered in Silicon Valley, provides one-stop shopping for your needs in PCB probing and signal-integrity analysis. Its product offering includes a wide range of rugged RF probes up to 65 GHz, patented probe positioners, DIY bench-top probe stations, flexible phase-stable RF cables, digital microscopes, and AITT signal-integrity analysis tools for interconnect de-embedding and PCB material extraction. PacketMicro customers include many Fortune 100 companies in 30+ countries.